Machinery telematics monitors, predictive maintenance alerts, and automated work orders.
Duration
4 Months
Team Size
3 Developers
Launched
2025 Launch
Status
Reference Solution
An executive deep dive tracing operational objectives, challenge landscapes, and delivery outcomes.
FactoryFlow Ops tracks manufacturing equipment telematics, schedules maintenance activities, and automates work order dispatching to prevent assembly line disruptions.
Unplanned equipment breakdowns and paper log sheets resulted in assembly shutdowns, billing backlogs, and manual scheduling delays.
Ingest factory machinery telemetry to enable predictive maintenance alerts, reducing unplanned assembly line shutdowns by 50% and saving 40 engineering hours monthly.
We created a telemetry dashboard that ingests machine data, schedules maintenance work based on runtime metrics, and triggers alerts for plant technicians.
We designed a low-latency MQTT broker system that aggregates telemetry streams from machinery sensors and triggers real-time Slack/SMS alerts for technicians when threshold exceptions occur.
Reduced unplanned factory downtime by half, eliminated paper maintenance logs, and improved maintenance compliance.
Custom engineered software nodes mapping specific operational problems to engineering resolutions.
Ingests machine diagnostics data via MQTT protocols.
Dispatches alerts to technician phones when performance thresholds are exceeded.
Calculates maintenance dates using machine runtime records.
Data pipeline flow maps showing inputs translating down through vector stores and execution API layers.
Processes telematics streams and updates state databases.
Computes upcoming service dates based on machine configurations.
Next.js responsive console for scheduling inspections and filing repair reports.
Measurable performance metrics and operational throughput scaling indicators registered post-launch.
Reduced unplanned factory downtime by half, eliminated paper maintenance logs, and improved maintenance compliance.
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